Production Process

Sugarcane Bagasse is a popular tableware nowadays. A plant fiber- bagasse is used to make tableware, they are biodegradable and green for our life.  These items are FDA approved for food contact and can be used with both hot and cold food items. The following section describes the process of making the bagasse tableware:

First, Raw Material Inspection. 

The raw material, sugarcane bagasse is well inspected to check if the material is in good standard, this is the the first step to control the quality from the original point.

Second, Make Sugarcane pulp.

Sugarcane pulp is a kind of pulp. It uses sugar cane bagasse as raw material and is formulated into a certain concentration of pulp through hydraulic pulping and high temperature disinfection.

Use foam pulp and hydraulic turbine beater to saponify the fiber separation to improve the fiber's binding ability; add related auxiliary materials to improve the moisture resistance of the molded pulp tableware and the waterproof performance of the finished product and finally add water to adjust The consistency of the raw pulp makes it easier to dehydrate the raw pulp on the net mold.

This sugar cane pulp is a natural degradable and compostable plant fiber material!

Third, Molding Stereo type.

Molding stereo type is to make the raw pulp into a shape of a semi-wet pulp tableware blank. That is, the pulp from the pulping process is dehydrated on a metal mold to form a prototype of wet pulp tableware. This is a key process in the production of paper tableware. About 95% of the water in the pulp is removed during molding.

The special molding machine is used for molding to remove the water that has not been removed from the prototype of the pulp tableware during the forming process, so as to reduce the cost of drying and dehydration, which is called molding. At the same time, the compression can increase the bonding force between the fibers and increase the strength of the wet paper mold.

Drying is to heat and evaporate the pulp tableware prototype with the help of the preheated upper and lower stereotyped pure copper shaping mold heat to remove the remaining water after the pulp tableware prototype is molded and molded, and at the same time play a sterilizing role.

Fourth, Cutting.

This process uses hot die pressure forming, eliminating the net marks left by the paper web forming, making the inner and outer surfaces smooth and smooth, and can be pressed with some text and patterns according to different customer and use requirements. At the same time, the burr on the edge of the cutlery is cut off, and the indentation that facilitates the folding and opening of the lid is pressed.

Fifth, Product Quality checking.

According to the appearance and the company's testing requirements, we check whether the product is qualified and divided into first-class products and waste products.

Sixth, Metal detector.

Each sugarcane bagasse food container need be tested by metal detector to make sure they reach the product and food safe level.

Seventh, Disinfection.

Disinfection makes customers be guaranteed in safe. 

Eighth, Packing.

 Packing the items according to the customer's needs.

1. Turn waste into wealth. In the past, bagasse was generally used as a fuel for combustion, which has low value and pollutes the air after combustion. If bagasse is used for pulping to make food packaging, its value will increase by 3-5 times compared with the use of fuel.

2. Bagasse is used as pulping raw material, and each ton of bagasse can replace 0.5-0.8m³ of other fiber raw materials. It can alleviate the pressure of wood shortage and protect the green space and ecological balance.

3. Sugarcane has high regeneration capacity, high yield can also be better used in the production of food packaging industry, reduce costs, and is an excellent fiber material. In short, bagasse pulp can protect our resources and ecology.